Fluid-system monitoring

Flow & Oil Condition Monitoring

Explore approved CASCED flow switches, flow meters, multivariable sensors, moisture sensors and particle counters for industrial fluid systems.

Selection overview

Start with the complete operating envelope.

Flow and oil-condition monitoring should be matched to the medium, operating range, pressure and temperature conditions, installation geometry, output and maintenance objective.

Information to define

  1. 01Fluid medium and viscosity
  2. 02Flow or condition range
  3. 03Pressure and temperature conditions
  4. 04Installation orientation and connection
  5. 05Output, display and monitoring objective

Approved product range

18 products available for review.

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Moisture SensorsCASCED BFV-3 online oil moisture and temperature sensor

BFV-3

Oil Moisture Sensor

Online oil-moisture and temperature sensor supporting water activity or ppm measurement.

Range
0-1 aw or 0-2,000 ppm standard ranges
Output
RS-485 Modbus; optional analog output
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Particle CountersCASCED KBZ-3 online oil particle counter with color touchscreen

KBZ-3

Online Particle Counter

Compact online oil-particle counter with color touchscreen.

Range
12-60 mL/min
Output
On-device cleanliness monitoring
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Particle CountersCASCED KBZ-5 integrated online oil particle counter

KBZ-5

Integrated Online Particle Counter

Integrated online oil-particle counter with color touchscreen and optional USB/water-activity functions.

Range
Eight configurable particle-size channels
Output
On-device cleanliness monitoring
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Piston Flow SwitchesCASCED FBC210 inline piston flow switch

FBC210

Piston Flow Switch

Inline mechanical piston flow switch for liquid or gas, with selectable plastic, anodized-aluminum, or stainless-steel housing.

Range
0.4-60 L/min by configuration
Output
Reed switch, 24 VDC / 250 VAC, 100 mA
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Moisture SensorsCASCED BFF-2 oil water-content sensor

BFF-2

Oil Water-Content Sensor

Online sensor for continuous monitoring of oil water content and temperature.

Range
0–5%; 0–10%; 0–20%; custom
Output
RS-485; optional dual 4–20 mA
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Moisture Display ControllersCASCED BFF-330 moisture display controller

BFF-330

Moisture Display Controller

Two-channel display and alarm controller for use with the BFF-2 sensor.

Range
Two-channel controller
Output
2 NO, 250 VAC/3 A or 30 VDC/3 A resistive
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Particle CountersCASCED KBZ-1 online oil particle counter

KBZ-1

Online Oil Particle Counter

Integrated online oil-particle counter using the light-blockage principle.

Range
Six configurable particle-size channels
Output
Integrated LCD display
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Particle CountersCASCED KBZ-2 online oil particle counter

KBZ-2

Online Oil Particle Counter

Split-configuration online oil-particle counter with touchscreen operation.

Range
Eight configurable particle-size channels
Output
Integrated 5.6-inch color display
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Particle CountersCASCED KBZ-4 online oil particle counter

KBZ-4

Online Oil Particle Counter

Compact OLED online particle counter with eight fixed channels and USB result storage.

Range
10–50 mL/min; 50–300 mL/min
Output
RS-232 or RS-485 or 4–20 mA, as printed
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Turbine Flow MetersCASCED FL100 turbine flow meter

FL100

Turbine Flow Meter

Compact turbine flow sensor that converts rotor movement into a pulse or analog signal proportional to flow.

Range
0.6–650 L/min
Output
Pulse or 4–20 mA
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Turbine Flow MetersCASCED FL110 turbine flow sensor

FL110

Turbine Flow Sensor

Turbine flow sensor family for low-viscosity liquids, available in standard, high-accuracy, and wear-resistant versions.

Range
0.03–0.16 m³/h at DN2 through 180–1800 m³/h at DN300
Output
Two switches; two switches + pulse; two switches + 4–20 mA
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Turbine Flow MetersCASCED FL120 digital turbine flow sensor

FL120

Digital Turbine Flow Sensor

Digital turbine flow sensor and programmable flow switch with local display, upper/lower alarms, and remote flow monitoring.

Range
See technical specifications
Output
Switch; analog; pulse
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Gear Flow MetersCASCED FL500 gear flow meter

FL500

Gear Flow Meter

Digital positive-displacement gear flow meter for low-flow and viscous-liquid measurement.

Range
5 mL/min to 330 L/min across L2–L32 variants
Output
4–20 mA; PNP/NPN
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Gear Flow MetersCASCED FL510 gear flow sensor

FL510

Gear Flow Sensor

Positive-displacement dual-gear sensor for continuous or intermittent low-flow measurement of viscous liquids.

Range
5 mL/min to 330 L/min across L2–L32 variants
Output
Pulse; 4–20 mA; combined pulse/switch/communications options in source
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Multivariable Flow SensorsCASCED FPT100 integrated flow pressure and temperature sensor

FPT100

Integrated Flow, Pressure and Temperature Sensor

Integrated sensor combining a turbine flow meter, pressure sensor, and temperature sensor for three-variable pipeline monitoring.

Range
0–1000 m³/h
Output
4–20 mA and switch
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Piston Flow SwitchesCASCED FBC110 piston flow switch

FBC110

Piston Flow Switch

Piston flow switch with optional pointer or digital instantaneous-flow display and selectable analog or switch output.

Range
See technical specifications
Output
PNP or NPN; two switches; optional 0/4–20 mA, 0/1–5 V, 0/10 V, or frequency
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Piston Flow SwitchesCASCED FBC220 piston flow switch

FBC220

Piston Flow Switch

Inline piston flow switch with local indication and selectable housing material.

Range
008: 0.6–8 L/min; 015: 1–15 L/min; 025: 2–25 L/min; 070: 27–70 L/min
Output
Reed switch, 24 VDC/250 VAC, 100 mA
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Piston Flow SwitchesCASCED FBC230 piston flow switch

FBC230

Piston Flow Switch

Inline mechanical piston flow switch for low-flow liquid monitoring.

Range
0.03–1.2 L/min
Output
Reed switch, 24 VDC/250 VAC, 100 mA
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Application review

Share the operating conditions before selecting a configuration.